Calcium Silicate Block

Slab, Lags, Bricks, Pipes & Powder up to 1000 C

Insulation brick based on Calcium Silicate is reacted Calcium Silicate containing reinforcing fibers (non-asbestos). It offers thermal efficiency of flexible insulation like mineral wool and strength of conventional Insulation Bricks.

Insulation pipes are ideal replacement for fibrous insulation and are un-matched in places where insulation is exposed to water, floor traffic, and impact loads etc.

Insulations based on Calcium Silicate meet specifications as under: –
• IS 8154 & 8428
• Relevant Naval Specifications
• ASTM C 533-90
• B.S.3958 part II.

Advantages: –
• Low Thermal Conductivity
• Rigid & Light Weight (Density 250 kg/M3)
• Good Mechanical Strength (Above 10kg./cm2)
• Fire Resistant
• Low shrinkage
• Low specific Heat
• Non Combustible & Non Corrosive
• Low Maintenance Cost
• Re-usable & Long life
• Easily Workable (cuts easily)

Applications: –
• Cement: Preheaters/Precalciners, Coolers, TAD etc.
• Aluminium: Reduction pots, Other Thermal Process Equipment
• Glass: Furnace, Recuperators, Annealing etc.
• Steel: Various types of furnaces as refractory back up.
• Power Plants: Boilers, Steam Lines, Recuperators etc.
• Fertilizers, Petrochemicals & Refineries: Reformers, Steam Lines, Furnaces, Incinerators, High Temp. Equipments, Hot Gas & Chemical lines etc.
• Ceramic: Tunnel kilns.
• Ship Building: Boilers, Turbines, Steam Lines, Fuel Gas ducts etc.
• Chemicals: Boilers, High Temp. Reactors, Fuel Gas ducts, Steam/Thermic fluid lines, Dryers, Furnaces etc.
• Others: Significant fuel saving can be obtained in Sugar Mills, Foundries Rolling Mills and other industries, which use thermal equipments at High Temperature.

Properties JR GRADE
800
1000
Temperature © MAX.
800
1000
Bulk Density: (kg/m3)
TEST VALUES
Avg.value:
220-270
230-275
Compressive strength,
Reduction in thickness, max.
Dry, under a load of 415 KN/m2
Wet, under a load of 170 KN/m2
After 18 hrs. Of immersion in water.
Dry, under a load of 345 KN/m2
After 24 hrs heat soak:
-
3%
3.5%
-
-
3.5%
-
3%
3.5%
-
-
3.5%
Flexural Strength (KN/m2) min.
400
400
Heat Resistance after heat soak at max.
Temp. For 24 hrs.
Linear shrinkage (length),
Max. :
Typical:
Loss in mass. Max:
-
-
-
2 %
1.6 %
15 %
-
-
-
2 %
1.8 %
15 %
Thermal Conductivity (W/mk)
Max. at mean temp.
200 C
300 C
400 C
500 C
-
-
0.070
0.80
-
-
-
-
0.080
0.090
0.105
0.120
Cold Crushing Strength (CCS)
(Kg/cm2), min
Light Grade (k/value0.12W/mk)
Medium Grade( “ 0.15W/mk)
10
25

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J R Refractory has been serving a variety of Indian industries for over two decades with superior quality refractory products, including bricks, castable and cements.

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